Matalizing is a wide term that encompasses all processes that involve application of metal material on non-metallic surfaces. Von Liebig, a german is responsible for making the discovery in the year 1835. History records that the first items to be produced using metalization were mirrors. Actually, Liebig made the discovery while trying to coat a glass surface with aluminum metal. In Los Angeles metalizing industry is a major job creator with far reaching applications.
The process is carried out in a vacuum chamber to avoid adding impurities into the metal coating. The system used for the process is made of many parts including spray torch, feeder, media supply, robot, power supply, and the control console. A single system may have several control consoles depending on its level of sophistication and size. Consoles sometimes come separately although they are integrated into the system in most cases.
Spray torch refers to the component used to melt the metal substance coated on the substrate. They operate at very high temperatures to allow them to melt metal. The operator can regulate the temperatures of the torch using the control console. Besides melting the coating material, torches also accelerate the materials towards substrates for deposition to occur. Various methods such as plasma and resistance heating are used to raise temperatures of the spray torch.
Media supply is used to supply the fuel needed to produce the flame used in heating the spray torch. This is an optional feature in some models of metalization systems. The feeder is the component used to supply the wire, liquid, or powder used for coating. The material supplied is directed to the torch to be melted. Normally the feeder terminates on the outside for access by the system operator.
Robots refer to the circuitry used to manipulate torches and substrates. Substrates require to be turned for the coat to reach all parts effectively. Torches may also need to change the angle in which it delivers the coat. The torch is powered by a standalone power supply.
The substrate is prepared properly first before it is fed into the system. Once inside the feeder, the material goes straight to the spray torch to be vaporized. The torch applies heat on the wire until it reaches boiling point and vaporizes into fumes. The vaporized fumes take time in the air and but finally settle onto the surface of the substrate. Substrates should be placed directly beneath the torch for efficient results to be achieved.
The thickness of the layer formed on the substrate by the fumes can be varied using the controls. Generally, the longer the system is powered on, the more the fumes produced meaning that thicker coatings are produced. Once the fumes cool down, they form a uniform layer around the substrate.
Metalizing has applications in commercial, household, and industrial settings. The main industrial use is in producing structural materials. Surfaces are protected against excessive heat by thermal barriers made using the structural materials. The coating produced is also effective at protecting surfaces from corrosion, erosion, and wear. Beautiful surfaces are also produced by the process.
The process is carried out in a vacuum chamber to avoid adding impurities into the metal coating. The system used for the process is made of many parts including spray torch, feeder, media supply, robot, power supply, and the control console. A single system may have several control consoles depending on its level of sophistication and size. Consoles sometimes come separately although they are integrated into the system in most cases.
Spray torch refers to the component used to melt the metal substance coated on the substrate. They operate at very high temperatures to allow them to melt metal. The operator can regulate the temperatures of the torch using the control console. Besides melting the coating material, torches also accelerate the materials towards substrates for deposition to occur. Various methods such as plasma and resistance heating are used to raise temperatures of the spray torch.
Media supply is used to supply the fuel needed to produce the flame used in heating the spray torch. This is an optional feature in some models of metalization systems. The feeder is the component used to supply the wire, liquid, or powder used for coating. The material supplied is directed to the torch to be melted. Normally the feeder terminates on the outside for access by the system operator.
Robots refer to the circuitry used to manipulate torches and substrates. Substrates require to be turned for the coat to reach all parts effectively. Torches may also need to change the angle in which it delivers the coat. The torch is powered by a standalone power supply.
The substrate is prepared properly first before it is fed into the system. Once inside the feeder, the material goes straight to the spray torch to be vaporized. The torch applies heat on the wire until it reaches boiling point and vaporizes into fumes. The vaporized fumes take time in the air and but finally settle onto the surface of the substrate. Substrates should be placed directly beneath the torch for efficient results to be achieved.
The thickness of the layer formed on the substrate by the fumes can be varied using the controls. Generally, the longer the system is powered on, the more the fumes produced meaning that thicker coatings are produced. Once the fumes cool down, they form a uniform layer around the substrate.
Metalizing has applications in commercial, household, and industrial settings. The main industrial use is in producing structural materials. Surfaces are protected against excessive heat by thermal barriers made using the structural materials. The coating produced is also effective at protecting surfaces from corrosion, erosion, and wear. Beautiful surfaces are also produced by the process.
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